Built for high-mix, high-quality production
Our 6,500 m² vertically-integrated facility in Yiwu produces over 2 million custom hats per year. Every operation — from fabric cutting to final QC — happens under our roof, by our trained team.
18 multi-head computerized embroidery machines
Our embroidery floor runs Tajima and SWF multi-head machines with 6, 9 and 15-color capability. Combined daily output exceeds 12,000 embroidered cap fronts. Each machine is calibrated daily by our maintenance team for consistent stitch density and color registration.
- Tajima TMEX-C1501 multi-head machines (premium runs)
- SWF MAS-15 multi-head machines (high-volume production)
- Single-head machines for sampling and complex prototypes
- In-house digitizing team converts artwork to DST files in 4 hours
- Up to 15 thread colors per design without color stops
- 3D puff foam in 8 thickness options for raised logos
Automated cutting with 200+ fabric options on hand
We stock and process 200+ fabric SKUs across cotton twill, wool blends, polyester, microfiber, ripstop, suede, corduroy and recycled materials. Our 4 automated cutting stations process up to 80 fabric rolls per day with 0.3 mm panel tolerance.
- Climate-controlled fabric storage (humidity 50% +/- 5%)
- 4 automated cutting tables with computerized templates
- 0.3 mm tolerance on cut panel dimensions
- Pantone TCX dyeing service for color-critical brand work
- OEKO-TEX Standard 100 certified suppliers
- GRS-certified recycled polyester available
- GOTS-certified organic cotton available on request
Three production lines, 120 trained operators
Our assembly floor is organized into three specialized lines: structured caps (baseball, snapback), unstructured caps (dad hat, bucket) and knit caps (beanie, knit construction). Each operator is dedicated to a single operation for consistent quality.
- Line 1: Structured 5-panel and 6-panel caps (capacity 6,000 pcs/day)
- Line 2: Unstructured, bucket and 5-panel camp caps (capacity 4,000 pcs/day)
- Line 3: Knit beanies and seasonal styles (capacity 3,000 pcs/day)
- Industrial Juki, Brother and Pfaff sewing machines throughout
- Average operator tenure 6.2 years
- Weekly cross-training on adjacent operations for line flexibility
Nine ways to put your logo on a cap
Zero subcontracting. Every decoration technique we offer runs on our own machines, by our own team, under one roof.
1 · 3D Puff Embroidery
Raised foam underlay creates dimensional logo. Bold, premium feel. Ideal for block lettering on structured caps.
2 · Flat Embroidery
Dense satin and fill stitches deliver fine detail and color blending. Most popular technique for retail caps.
3 · Woven Patch
Pre-woven multi-color patch sewn or heat-sealed onto cap. Sharp detail, retro feel, cost-effective for complex art.
4 · Leather Patch
Genuine or PU leather, debossed, embossed or laser-engraved. Premium retail signature for streetwear brands.
5 · PVC / Silicone Patch
3D rubber-like patch with vibrant raised colors. Outdoor-grade durability, freeform shapes.
6 · Screen Printing
Sharp graphic prints on flat brim or panels. Vibrant inks, crisp edges, cost-effective for high coverage.
7 · Sublimation Print
Full-color all-over print on polyester fabrics. Unlimited color complexity, photo-quality reproduction.
8 · Applique
Layered fabric pieces stitched onto the cap. Vintage athletic look, durable, premium hand-feel.
9 · Laser Etching
Subtle tonal logo on wool, leather or suede. Understated luxury for premium private-label programs.
Capacity that scales with your program
13,000 pcs / day
Combined daily output across all production lines.
7 days
Pre-production sample turnaround for standard styles.
25 days
Standard bulk production lead time for 5,000-piece order.
15 days
Express bulk production option for urgent 1,000-piece orders.